6 mistakes that are made when installing corrugated doors

  • Sep 15, 2021
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Steel sheet profiles are a durable and affordable building material that is often used for gates, fences and other structures. Metal products are distinguished by a variety of shades and textures, therefore, they are suitable for any design. However, in order for the gate to last as long as possible, it is important to install it correctly. Novate.ru will tell you what mistakes should be avoided so that the structure does not rust and wither after a couple of seasons.
Steel sheet profiles are a durable and affordable building material that is often used for gates, fences and other structures. Metal products are distinguished by a variety of shades and textures, therefore, they are suitable for any design. However, in order for the gate to last as long as possible, it is important to install it correctly. Novate.ru will tell you what mistakes should be avoided so that the structure does not rust and wither after a couple of seasons.
Steel sheet profiles are a durable and affordable building material that is often used for gates, fences and other structures. Metal products are distinguished by a variety of shades and textures, therefore, they are suitable for any design. However, in order for the gate to last as long as possible, it is important to install it correctly. Novate.ru will tell you what mistakes should be avoided so that the structure does not rust and wither after a couple of seasons.

1. Selection of low-quality material

Try not to choose the cheapest material, because it is better to do it once, but it is good than changing the gate every year / Photo: pbs.twimg.com
Try not to choose the cheapest material, because it is better to do it once, but it is good than changing the gate every year / Photo: pbs.twimg.com
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Try not to choose the cheapest material, because it is better to do it once, but it is good than changing the gate every year / Photo: pbs.twimg.com

Pay attention to the quality of the corrugated board, otherwise you may expect a surprise in the form of deformation of the sheets or peeling of the top layer. Try not to look at the cheapest material, because it is better to do it once, but good than changing the gate every year. The best option is professional flooring of the premium segment with a thickness of at least 0.45 mm, excluding the zinc layer (protects the metal from corrosion) and paint. To check the characteristics of the material, ask the seller for a micrometer or, if you have your own, bring one with you. It is better not to buy profiled sheets with a zinc layer of 40-180 g per 1 m², since these are the minimum parameters, and, accordingly, a little protection. Choose a material with a zinc coating of 270 g per 1 m². Such gates will last at least 5-10 years.

2. Too narrow or low design

The minimum recommended parameters for the gate: height - from 2 m, width - from 3 m / Photo: budportal.com.ua
The minimum recommended parameters for the gate: height - from 2 m, width - from 3 m / Photo: budportal.com.ua

Sometimes, to save money, the owners mount low or narrow gates. Keep in mind, however, that the design must be functional. Minimum recommended parameters for gates: height - from 2 m, width - from 3 m.If there is outdoor toilet, you need to make a structure with a width of 4 m so that a car can enter the courtyard sewers. In the case when a large-scale construction is planned, install the gate with a width of at least 6 m and without an upper overlap.

3. Installation of a lightweight frame

To get a reliable frame, be sure to install additional diagonal logs on the gate / Photo: rulandia.ru
To get a reliable frame, be sure to install additional diagonal logs on the gate / Photo: rulandia.ru

The frame is the basis of the entire structure, therefore, in principle, it should not be lightweight. Otherwise, the whole structure will tremble when the wind blows strong. To get a reliable frame, be sure to install additional diagonal logs on the gate. They give the leaves the necessary strength.

4. Incorrect installation of pillars

The main thing is to choose a high-quality composition for filling and not replace it with sandy-clay filler / Photo: sculptureproject.org.ua
The main thing is to choose a high-quality composition for filling and not replace it with sandy-clay filler / Photo: sculptureproject.org.ua

Do the valves close poorly and the gates creak? The reason for this is the skewed gate due to incorrect installation of the support posts. Products must be immersed in trenches with a diameter of 40-50 cm and a depth of 1.5 m, where 20 cm is a layer of rubble, and the rest is concrete. The main thing is to choose a high-quality composition for filling and not replace it with sandy-clay filler.

5. The hinges do not support the weight of the structure

It is important to determine the permissible load on one loop and calculate the final weight of the gate / Photo: novamett.ru
It is important to determine the permissible load on one loop and calculate the final weight of the gate / Photo: novamett.ru

If the frame squeaks, and the hinges are erased, even at the initial stage you incorrectly calculated the parameters of the structure. It is important to determine the permissible load on one loop and calculate the total weight of the goal. Based on the two numbers, it is easy to calculate how many fasteners are required and select the appropriate mechanisms. Life hack: so that the structure does not creak or rub off, wrap the loops with a 3 mm layer of knitting wire before welding. This will provide a gap that will prevent the fasteners from wearing out. Another option is to give preference to sliding gates. They drive off along the fence, and no heavy frames or awnings are needed for installation.

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6. Setting too low to the ground

The average height of a corrugated board structure to the ground is at least 15 cm / Photo: mojdominfo.ru
The average height of a corrugated board structure to the ground is at least 15 cm / Photo: mojdominfo.ru

Many owners try to install the gate close to the ground so that other people's animals do not enter the territory through the gap. And they rarely fix the lower edge with an iron frame in order to save money. As a result, the corrugated board bends and looks like sloppy sheets of tin. In winter, the gates cannot be opened at all due to snowdrifts or ice. The average height of a corrugated board structure to the ground is at least 15 cm. Also, be sure to fix the gate on both sides with profiles. If you do not want to leave the space under the structure open, read about 5 ways to hide the gap under a corrugated fence.
A source:
https://novate.ru/blogs/020421/58421/

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